Design Your Cordura Caps

Design Your Cordura Cap Collection

The BlackBork Design Your Cordura Cap collection combines technical performance with full creative freedom. Browse our range of plain Cordura caps — no patch, just a clean, durable canvas — and pair them with any embroidered patch from our patch collection to create a truly personalised cap built to last.

Crafted from high-performance 50% polyamide and 50% cotton Cordura fabric, these caps offer exceptional durability, water resistance, and abrasion resistance — making them the ideal base for a custom cap that performs as well as it looks.

How Does It Work? It's simple:

1. Choose your Cordura cap — browse our range of colours and styles in this collection
2. Choose your patch — visit our patch collection and select any embroidered design you love
3. Create your combination — add both to your basket and wear them together as your own custom Cordura cap

Each cap features BlackBork's strong velcro panel on the front, ensuring your chosen patch attaches securely and stays in place throughout the day. And because the velcro system is fully interchangeable, you can swap your patch out whenever you want a fresh new look.

Why Design Your Own Cordura Cap?

• Full creative control over colour and design
• High-performance Cordura fabric built for durability and everyday use
• Water-resistant surface for protection against light rain
• Compatible with all patches in the BlackBork patch collection
• One cap, endless looks — swap patches as often as you like
• Ideal for personalised gifts, brand merchandise, outdoor use, and events
• Strong velcro fastening that stays secure all day

About Our Cordura Caps BlackBork Cordura caps are crafted from 50% polyamide and 50% cotton Cordura fabric — a high-performance technical material widely recognised for its strength, lightweight feel, and resistance to abrasion, tearing, and surface damage. Available in both trucker and baseball styles, each cap features an adjustable snapback closure for a comfortable, universal fit.

Key features of Cordura fabric:

• High-strength yarn construction for enhanced durability
• Long-lasting shape retention through specialised weaving techniques
• Resistance to abrasion, tearing, and surface damage
• Lightweight structure that reduces pressure on the head
• Breathable surface that improves airflow in warm conditions
• Water-resistant surface for protection against light rain
• Suitable for both technical outdoor use and everyday city styling

📐 Size & Fit: Head Circumference: 56–62 cm | Material: 50% Polyamide 50% Cotton | Rear: Adjustable snapback system

Available Styles and Colours Our Design Your Cordura Cap range includes both trucker and baseball styles, available in a wide range of colours — from classic black and navy blue to two-tone combinations such as black & khaki, petrol green & black, yellow & navy blue, and more. Browse the full range above to find your perfect base cap.

Ideal for Outdoor and Active Use Cordura caps are built for users with active lifestyles. Whether walking, trekking, commuting, or spending time in the city, their durable and water-resistant construction delivers reliable performance in changing weather conditions. Design your own Cordura cap and take a personalised, high-performance accessory wherever life takes you.

Perfect for Gifting A personalised BlackBork Cordura cap makes a unique and practical gift. Choose a cap colour, pair it with a patch that reflects the recipient's personality — from zodiac signs and animals to slogans and custom logos — and create something truly personal and long-lasting.

B2B & Wholesale BlackBork offers B2B services for businesses, retailers and wholesale partners looking for custom branding, private label solutions and bulk orders. Our Design Your Cordura Cap range is ideal for corporate gifting, branded merchandise, outdoor events, and team outfitting — combining technical performance with custom patch branding. Contact us to discuss your requirements.

Frequently Asked Questions

How do I create my own Cordura cap? Simply choose a Cordura cap from this collection, then visit our patch collection to select your preferred embroidered design. Add both to your basket — the cap and patch will arrive together, ready to wear as your personalised combination.

Are all patches compatible with Cordura caps? Yes. All BlackBork patches are compatible with all caps in our Design Your Cap range, thanks to the standardised velcro fastening system used across the collection.

Can I swap my patch later? Yes! The velcro patch system is fully interchangeable. Simply peel off your current patch and attach a new one in seconds — no tools required.

What material are the Cordura caps made from? BlackBork Design Your Cordura Caps are made from 50% polyamide and 50% cotton Cordura fabric — a high-performance technical material offering durability, water resistance, and abrasion resistance.

Are Cordura caps suitable for outdoor use? Yes. Cordura fabric's water-resistant and abrasion-resistant properties make these caps ideal for both everyday city wear and outdoor activities.

Are these caps suitable for men and women? Yes. BlackBork Cordura caps are designed with a unisex fit, suitable for both men and women.